SECONDARY SHAFT COMPONENTS DISASSEMBLY


BME051517301M02

1. Disassemble in the order indicated in the table.

1
Secondary shaft rear bearing adjust shim
2
Snap ring
3
Snap ring
4
C ring holder
5
Secondary shaft C ring
6
Secondary shaft rear bearing
7
Snap ring
8
5th gear
9
4th gear
10
4th gear adjustment shim
11
3rd/4th secondary shaft spacer
12
3rd gear
13
2nd gear
14
2nd needle bearing
15
2nd bushing
16
2nd inner synchronizer component
17
1st/2nd clutch hub set
18
1st inner synchronizer component
19
1st needle bearing
20
1st bushing
21
1st gear
22
Reverse main gear
23
Secondary shaft
24
Synchronizer key spring
25
1st/2nd synchronizer key
26
1st/2nd clutch hub and sleeve

Secondary Shaft Rear Bearing Disassembly Note

1. Remove the secondary shaft rear bearing using the SSTs.

4th Gear and 5th Gear Disassembly Note

1. Remove the 4th gear and 5th gear at the same time using the SSTs.

3rd Gear, 2nd Gear, 2nd Needle Bearing, 2nd Bushing, 2nd Inner Synchronizer Component, 1st/2nd Clutch Hub Set, 1st Inner Synchronizer Component, 1st Needle Bearing, 1st Bushing, 1st Gear and Reverse Main Gear Disassembly Note

1. Remove the 3rd gear, 2nd gear, 2nd needle bearing, 2nd bushing, 2nd inner synchronizer component, 1st/2nd clutch hub set, 1st inner synchronizer component, 1st needle bearing, 1st bushing, 1st gear and reverse main gear at the same time using the SST.